Jiangyin Bosj Science & Technology Co., Ltd.
Professional Roll Forming Machine Manufacturer
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Building Material Galvanized Diamond U Lintel
Steel Lintel is a range of lightweight, easy to install, high load bearing, hot dipped galvanized ribbed steel lintels for use with brick construction in the building industry; specifically designed to support brickwork above window and door openings in replacement to conventional concrete lintel.
Roll Forming Machine Components:
Cold Roll Forming Machine Working Flow:
Decoiling→ Feeding & Guiding→ Leveling→ Pre-Punching/Cutting(If needed)→Roll Forming→
Cutting→ Output Table
Machine Parameter
| NO. | Project | Unit | Parameter | Remark | |
1 | Material | Type | High strength steel | ||
| Strength of material sheet | Map | ≥350 | |||
| Thickness of material sheet | mm | 1.2~4.0 | |||
| 2 | Size of production | mm | Reference the picture | ||
| 3 | Production speed | m/min | Punching speed 4m/min Forming speed 10m/min | ||
| 4 | Material of roller | GCr15 quenching treatment | |||
| 5 | Drive type | Gear | |||
| 6 | Power | kw | About 75 | ||
| 7 | Electric control system | PLC variable frequency control | |||
| 8 | Dimensions(Length*width*height) | m | 55X4X3.9 | ||
1, Equipment capabilities
It can according to the need to produce the steel width (60mm≤§≤860mm), many kinds of specification electric cable bridges and other structure product.
Product speed by punching: 2.55m/min
Continuous rollforming speed: 1015m/min
Material thickness: 1~2mm
Material require: Q235 cold roll steel
Production line has automatic and manual two operating mode, may realize the linkage and the partition revolution work.
2, Main composition of machine
This unit consists of the decoiler, ML-900 flatting, 200 punch, die, servo feeding, guider, main roll forming machine, follow cutting, cut-to-length part, recoiler, electrical control cabinet; etc.
Roll Forming Machine Product Feature:
They are all widely used in steel structure industry, decorating and fitting material industry,
physical distribution and supermarket shelf industry, transportation industry, wiring industry, electrical
equipment industry, elevator industry and various projects using pipe industry.
3,Each part major technical parameters
Component list
| Name | Model | Quantity | Discription |
| 1.Decoiler | Cantilever model 5T | 1 set | Cantilever,hydraulic,passive decoiling, with pressing arm and coil car. |
| 2.Roll forming system | Leveler | 1 set | Roller material:GCr15 steel being heat treatment, with digital-controlled procession, which ensures the rollers’ hardness to be HR60 and durable Shaft:#45 steel roller stands:column Motor drive,with chain connection&gear. Cr12 mould steel with quenched treatment 500T hydraulic presser,press at speed of 20 times /min,Power 30KW, with 16sets of mould
|
| Punching | 1 set | ||
| Pre-punching system | 1 set | ||
| Servo feeder | 1 set | ||
| Guiding device | 1 set | ||
| Clamping roll | 1 set | ||
| Roll forming system | 1 set | ||
| Post-cutting system | 1 set | ||
| 3.Out put system | Supporting table | 2 sets | |
| 4.Hydraulic system | 1 set | The decoiler and main roll former share one station, presser use another station. | |
| 5.Electrical system | 1set | 1.PLC control,Encoder set length 2.interface:touchpad+button 3.AC inverter | |
