Air Conditioning Ventilation Shutter Door Roll Forming Machine 34KW Vacuum Extruder

HVAC System Fire Frame Roll forming Line production

1, Production Forming process

De-coiler—servo feeding—gap and cut off mould—forming ---collection table

2, Flow diagram

3, Equipment composing parts

Equipment is composed of de-coiler ,feed system ,gap and cut off , forming machine,collection table ,electric control system , etc.

4, Technical parameter of equipment main parts

1 - De-coiler
Material width: ≤ 250 mm, Material thickness≤ 2.0mm;
Inner diameter: 480-520 mm;
Outer diamete: φ 1200mm;
Max. Load capacity: ≤ 2T

2 - Leveling system
Use 9 roller leveling,
Power 2.2 kW,
Speed: 10M/min

3 - Servo feeding system
BNC-30Technical parameters:
BNC-300
The feed shaft diameter: φ 60mm
Measuring diameter of shaft: φ 60mm
Maximum feed plate of width: ≤ 300mm
Maximum feed plate of thickness: ≤ 2.5mm
Maximum feed speed: ≤ 40m/min
Feeding and blanking step length tolerance: ± 0.20mm
Feed products overall length tolerance: ± 0.25mm
Servo motor power/brand: 1.3KW/Japan Yaskawa
TransmissionSynchronous wheel / gear
Length measuring encoder: ROUNDSS 2500P

4-Main rollforming machine
Forming steps: 14 group
Forming framework: Use the wall type side plategear drive
Side wall thickness: 25mm
Max material width: ≤ 196mm
Min material thickness: 0.7mm
The roll shaft diameter: φ 48 mm
Roller material: Cr12MoV, the quenching hardness, HRC58-62°
Use of double bearing design, bearing type 6208
The main drive motor uses 7.5kw frequency conversion motor.

5 - Electrical control system
1-The whole line adopts PLC control, LCD touch screen display and man-machine interface software. (Interaction between workers and PLC. )
The operator can do the following
The setting program (PLC)
Monitoring the control process,
Modify the control parameters,
The length of the workpiece digital setting,
The length of the workpiece adjusting.
Running state real-time monitoring equipment and fault indication.

5.Product Pictures