Jiangyin Bosj Science & Technology Co., Ltd.
Professional Roll Forming Machine Manufacturer
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1. Technique parameters of the processing line
(1) Thickness of the plate : 4mm
(2) Productivity :12m/min
(3) Roller steps :17 rows Feeding machine steps :6 rows
(4) Roller material: Cr 12 with quenched treatment
(5) Diameter of active shaft: 110mm 45#steel
(6) Wall thickness of the main forming machine: 30mm steel plate
(7)Main forming machine body : 450mm H steel
(8) Transmission chain is 2’’;
Reducer is 22kw Xingxing Cycloid which works stably and no noise.
(9) PLC control systerm, easy to operate, high precision and work stably.
(10) Dimensions of major structure: 10953mm*2356mm*1160mm
Ⅰ,Specifications:
1. Suitable material: Q235A galvanized steel, width: 440mm, thickness 3.0mm
2. Forming speed: 10—12M/min
3. Forming roller station: 15 stands
4. Leveling roller station, 7 stands
5. Guiding and feeding roller, 4 stands
6. Roller material: Gcr 15 bearing steel after treatment, HRC58-60
7. Roller shaft material: No.45 high grade material after treatment
8. Roller shaft dimension: 100mm
9. Main motor power: 22KW
10. Transmission: by chain
11. Leveling rollers motor power: 2.2KW
12. Hydraulic motor power: 11kw, hydraulic pressure: 20Mpa
13. Punching and cutting type: hydraulic driven, punching, cut after forming,
14. Shear material: Gr12
15. PLC control system,Mitsubishi FX-IS series
16. Cut to length, 10m±2mm
17. Frequency, Dan Fuss
18. Control cabinet, xinjie OP320A
19. Rack material, 400 type steel
20. Boundary dimension, (L) 12.8m×(W)2.3m×(H)1.6m (theoretical evaluation result, for reference only.)
21. Gross weight, 15000kg (theoretical evaluation result, for reference only.)
1) Simple structure in linear type ,easy in installation and maintation.
2) Modular Design: Easy To Maintain And Interchange.
3) Simple And Easy Operation: With Touch Screen/Operation Buttons.
4) 1 Year Warrenty: For Whole Galvanized Steel Profile Metal Roofing Roll Forming Machine (Except For Wear And Tear Parts)
5) Worldwide Service: Impressive Roll Forming Solution And Transport Lead Time.
Ⅱ,Applicable material
Thickness is 3mm±0.2mm , width is 482+3mm, yield strength is 235Mpa, side bend less t
10mm( base on 5m), the sheet surface is not rusty, smooth.
Ⅲ,Main parameters
1,Forming speed: about 20m/min
2,Decoiler Capacity: 10 tons
3,Coil Inner diameter: 500mm,600mm
1,Coil out diameter: 1700mm
2,Shearing motor: 2 X 1.1 KW
3,Pump Motor: 18.5 KW
4,Main Motor: 45KW(6phases)
8,Total Power: about 65 KW.
9,Material of forming rollers: D2 with quenched treatment
10,Material of shaft: High quality 45# steel with heat treatment.
11,Material of cutter, die Cr12 mould steel with quenched treatment
12,Out size dimension: (L X W X H)27 X 6 X 1.8 M.
13,Total weight: about 50 tons.
| Article No. | Item Name | Specification |
| 2 waves highway guardrail roll forming machine | ||
| 1 | Material of panel | GI |
| 2 | Thickness of feeding material | 3.0mm-4.0mm coil sheet |
| 3 | Roller station | 18 stations |
| 4 | Shaft Diameter | 100mm |
| 5 | Productivity | 12-15 m/min |
| 6 | Rollers' material | Bearing steel |
| 7 | Shaft material | 45# steel |
| 8 | Weight | 10 ton |
| 9 | length | 16 m |
| 10 | Voltage | 380V 50Hz 3phases |
| 11 | Control | PLC |
| 12 | Decoiler | 3 Tons |
| 13 | Motor | 15kw*2 |
| 14 | Driving way | Chain transmission |
| 15 | Chain size | 2 inch*2 |
| 16 | Cutting system | Hydraulic cutter |