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Specification:
Guardrail roll forming machine
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1. Matching material: according to the drawing 2. Material thickness range: 4mm 3. Main motor power: 37 KW ( 45kw ) 4. Forming speed: 6-8m/min(include the punching and cutting time) 5. hydraulic station power: 22KW (30kw) 6. Quantity of stands: about 16 (18) 7. Shaft Material and diameter: 90 mm, material is 45CR 8. Material Of The Stations: pig iron 9. Tolerance: 3m+-1.5mm 10. Way Of Drive: gear box 11. Controlling system: PLC 12. Total weight: about 8 Tons 13. Voltage: 380V/ 3phase/ 50 Hz 14. Size of the machine: L*W*H 12m*1.5m*1.2m 15. Material of forming rollers: Gcr 15, coated with chromed treatment 16. Material of cutter blade: Cr 12 mould steel with quenched treatment 58-62℃ |
Processes and components | De-coiling –material guiding-leveling-punching-roll forming- length sizing –cutting the panel-panels to the collecting platform— Finish |
DECOILER |
Manual de-coiler ( 1) Capacity: 3.0 tons
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PLC System
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Comp(1) Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase (this can depend on customers’ requests) (2) Automatic length measurement (3) Automatic quantity measurement (4) Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved (5) Length inaccuracy can be amended easily (6) Control panel: Button-type switch and touch screen (7) Unit of length: millimeter (switched on the control panel) |
1) Simple structure in linear type ,easy in installation and maintation.
2) Modular Design: Easy To Maintain And Interchange.
3) Simple And Easy Operation: With Touch Screen/Operation Buttons.
4) 1 Year Warrenty: For Whole Galvanized Steel Profile Metal Roofing Roll Forming Machine (Except For Wear And Tear Parts)
5) Worldwide Service: Impressive Roll Forming Solution And Transport Lead Time.
Ⅱ,Applicable material
Thickness is 3mm±0.2mm , width is 482+3mm, yield strength is 235Mpa, side bend less t
10mm( base on 5m), the sheet surface is not rusty, smooth.
Ⅲ,Main parameters
1, Forming speed: about 20m/min
2, Decoiler Capacity: 10 tons
3, Coil Inner diameter: 500mm,600mm
4, Coil out diameter: 1700mm
5, Shearing motor: 2 X 1.1 KW
6, Pump Motor: 18.5 KW
7, Main Motor: 45KW(6phases)
8, Total Power: about 65 KW.
9, Material of forming rollers: D2 with quenched treatment
10, Material of shaft: High quality 45# steel with heat treatment.
11, Material of cutter, die Cr12 mould steel with quenched treatment
12, Out size dimension: (L X W X H)27 X 6 X 1.8 M.
13, Total weight: about 50 tons.
Article No. | Item Name | Specification |
2 waves highway guardrail roll forming machine | ||
1 | Material of panel | GI |
2 | Thickness of feeding material | 3.0mm-4.0mm coil sheet |
3 | Roller station | 18 stations |
4 | Shaft Diameter | 100mm |
5 | Productivity | 12-15 m/min |
6 | Rollers' material | Bearing steel |
7 | Shaft material | 45# steel |
8 | Weight | 10 ton |
9 | length | 16 m |
10 | Voltage | 380V 50Hz 3phases |
11 | Control | PLC |
12 | Decoiler | 3 Tons |
13 | Motor | 15kw*2 |
14 | Driving way | Chain transmission |
15 | Chain size | 2 inch*2 |
16 | Cutting system | Hydraulic cutter |